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Role & responsibilities

1. Component & Material Estimation

• Fabricated Parts: Calculate costs for metallic (Al, SS) and non-metallic (ESD plastics, Delrin) parts by evaluating material weight, machining cycles (CNC/VMC), and finishing processes.

• Bought-Out Items: Source and maintain price benchmarks for: o Mechanical: Bearings, linear rails, and precision slide ways. o Pneumatics: Cylinders, DCV valves, and manifold systems. o Automation: PLCs, sensors (proximity/optical), magnets, and HMI units. o Electrical: Push buttons, switches, wiring harnesses, and connectors.

2. Assembly & Validation Costing

• Estimate man-hours for mechanical assembly, pneumatic plumbing, and electrical wiring.

• Factor in costs for fixture testing, calibration, and $Cpk/Ppk$ validation runs.

3. Strategic Financial Analysis

• Conduct Make vs. Buy analyses for custom fixture components.

• Perform Value Engineering (VA/VE) to suggest lower-cost alternatives for non-critical parts without sacrificing precision or safety.

• Maintain a live database of vendor quotes and historical cost data.

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