Bending Operator / Bending Setter

Job Summary


Responsibilities

• Set up CNC/NC Press Brake machines for different sheet metal components.
• Select and install appropriate punches, dies, and tooling according to component requirements.
• Set machine parameters such as bend angle, bend sequence, back gauge position, tonnage, and material thickness.
• Read and understand engineering drawings, bending drawings, and work instructions.
• Perform first-piece inspection and ensure components meet specified dimensions and tolerances.
• Calculate and verify bend allowance, bend deduction, and bending sequence where required.
• Operate machines safely and maintain required production output.
• Identify and rectify common bending defects such as incorrect bend angle, dimension variation, cracking, deformation, and tool marks.
• Coordinate with the Production, Quality, and Maintenance teams to resolve process-related issues.
• Monitor machine and tooling condition and report abnormalities to the concerned supervisor.
• Maintain proper housekeeping and follow 5S, safety, and company procedures.
• Record production and quality-related information as required.
• Minimize material wastage, rework, and rejection through proper machine setting.
• Support new component trials and process improvements.
• Train or guide machine operators on correct machine operation and bending procedures when required.

Required Skills

• Good knowledge of CNC/NC Press Brake machines
• Knowledge of bending tools and tooling selection
• Ability to read engineering drawings
• Knowledge of measuring instruments such as Vernier Caliper, Micrometer, Height Gauge, and Angle Gauge
• Understanding of sheet metal bending processes
• Knowledge of bend allowance and bend deduction
• Ability to identify and correct bending defects
• Basic knowledge of CNC control panels and program selection/editing
• Good problem-solving and troubleshooting skills
• Knowledge of workplace safety and 5S

Experience / Qualifications

• Experience in sheet metal fabrication / press brake bending
• Experience with CNC Press Brake machines
• Experience in setting machines for different component sizes and materials
• Experience with materials such as MS, SS, Aluminium, and GI sheets is preferred.

Key Performance Indicators

• Production target achievement
• Bending accuracy and dimensional quality
• Reduction in rejection and rework
• Material utilization and reduction of wastage
• Machine utilization
• Tooling management
• Adherence to safety and 5S standards
• On-time completion of production schedules

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