Automation Control Engineer (Weld Automation)

Job Title: Automation Control Engineer (Weld Automation)

Job Location: Gujarat/ Kharkhoda / Gurgaon / Manesar

Education Required: Diploma

Experience Required: 4 - 12 Years

Job Responsibilities:

.Design, development, and installation of automation systems in weld lines.

.Preparation of weld line specifications (PLC, HMI, electrical equipment specs & selection, CC link IE, Device net, Ethernet IP etc.)

.Procurement of Weld equipment (Robots, Servers, Systems, Control panels, IT assets etc. as per technical specification)

.Programming and troubleshooting of PLC system.

.Integration of sensors, actuators, and error-proofing systems like vision camera (preferred Cognex, Keyence & LMI) in weld automation line.

.Root cause analysis and resolution of controls related issues.

.Coordination with cross-functional teams for automation improvements and upgrades.

.Documentation of control logic, wiring diagrams, and system architecture.

.Validation of weld standards, Electrical drawings, PLC program, HMI screens during installation using various check sheets.

.Buyoff & inspection of weld lines and equipment at supplier end.

.Installation & commissioning of weld lines.

.Handover of weld lines to Production & maintenance teams.

.Preparation of various procedures, standards of weld line s & equipment.

Competencies / Skills:

.Strong knowledge of industrial automation systems in BIW weld lines.

.Hands-on experience with PLCs (including safety PLC & function blocks) HMIs, SCADA, Servo and industrial communication protocols. (preferred Mitsubishi PLC system).

.Understanding of safety systems, interlocks, and standards in automation.

.Familiarity with weld quality monitoring systems and data acquisition.

.Ability to interpret electrical schematics and control panel layouts.

.Experience in cycle time optimization and line balancing.

.Basic know how of procurement-SAP ARIBA, ERP etc.

.Knowledge of interface for IT-OT (MES, OPC etc.)

.Understanding and configuration knowledge of industrial communication protocol like CC-link, CC-link IE, Devicenet, Ethernet and Ethernet IP.

.Basic know how of Robot Control Circuits, Signal IO interfacing and configuration of (Fanuc, Yaskawa, Kawasaki) for welding and material handling applications.

Preferred Organization:

.4-wheeler OEMs with Weld Automation experience: KIA, Hyundai, Toyota, Honda, VW, M&M, Renault, Nissan, MG, TATA, Bajaj, Eicher, Force Motors, etc.

.Tier-1 automation solution providers or system integrators for OEMs.