Asst Manager Maintenance-IQ/0124

JOB Description: Assistant Manager PLC Programming, SCADA & Electrical Projects

SCADA development , MIS Reporting & Electrical Projects

• Design, develop, and maintain SCADA dashboards for real-time plant monitoring.
• Create customized operator, supervisor, and management dashboards displaying key production and maintenance KPIs.
• Develop graphical process visualization screens, alarm management systems, and historical trend analysis.
• Configure data logging and historian systems for process and maintenance data collection.
• Integrate PLC, SCADA, instrumentation, and utility systems into centralized monitoring platforms.
• Develop energy monitoring dashboards for power, compressed air, water, fuel, and utility consumption.
• Implement Permit-to-Work (PTW) and Lockout-Tagout (LOTO) procedures.

MIS & Reporting Systems

• Develop automated MIS reports from PLC and SCADA databases.
• Generate daily, weekly, and monthly production reports.
• Develop maintenance dashboards covering:
• Equipment Availability
• OEE (Overall Equipment Effectiveness)
• MTBF (Mean Time Between Failures)
• MTTR (Mean Time To Repair)
• Breakdown Analysis
• Preventive Maintenance Compliance
• Create management reports for production efficiency, downtime analysis, energy consumption, and maintenance performance.
• Integrate SCADA data with ERP, Excel, SQL databases, or reporting platforms where required.
• Automate report generation and distribution to management teams.

Electrical Projects & Plant Improvements

• Lead electrical and automation projects from concept to commissioning.
• Prepare project specifications, BOQs, cost estimates, and technical evaluations.
• Design and review electrical control panels, MCCs, PCCs, and automation architectures.
• Manage installation, testing, and commissioning of new equipment and production lines.
• Coordinate with consultants, contractors, and vendors during project execution.
• Ensure projects are completed within approved budget, timeline, and quality requirements.
• Drive plant modernization and Industry 4.0 initiatives through automation and digitalization.

Data Management & Industry 4.0

• Develop plant-wide digital monitoring systems.
• Implement centralized monitoring of production, utilities, and maintenance parameters.
• Support predictive maintenance initiatives using SCADA and machine performance data.
• Develop dashboards and reports .

Preferred Software & Technical Skills

• SCADA: Ignition, FactoryTalk, iFIX.
• PLC: Siemens, Allen Bradley, Mitsubishi, Delta.
• Database Management: SQL Server, MySQL
• Reporting Tools: Power BI, Excel Advanced Reporting, SSRS.
• Industrial Communication: Modbus, Profinet, Profibus, Ethernet/IP.
• Electrical Design: AutoCAD Electrical, EPLAN.
• Industrial Networking and IIoT Applications.Role & responsibilities

Preferred candidate profile