Associate Manager

Department: Utilities

Industry: Steel / Cold Rolling Mill (CRM) / Process Industry

Location: Kharagpur, West Bengal

Position: Executive / Associate Manager

Qualification: B.E. / B.Tech. Mechanical Engineering

Experience: 5-8 Years

Job Purpose

To execute and manage erection, commissioning, operation,
and maintenance of utility systems including Boilers, RO Plant, ETP, STP, DM
Plant, Softener Plant, and Zero Liquid Discharge (ZLD) Systems. The role is
responsible for ensuring uninterrupted utility availability, water treatment
efficiency, steam generation reliability, environmental compliance, cost
optimization, and safe plant operations.

Key Responsibilities

1. Project Execution, Erection Commissioning

• Supervise
  erection, installation, testing, and commissioning of Boilers, RO, ETP,
  STP, DM, UF, Softener, MVR, MEE, ATFD, and ZLD systems.


• Review
  PIDs, GA drawings, process flow diagrams, equipment layouts, and
  utility piping drawings.


• Monitor
  site execution activities, contractor productivity, material availability,
  and project schedules.

2. Boiler Operation Maintenance

• Operate
  and maintain Coal Fired/Gas Fired/Oil Fired Boilers, Waste Heat Recovery
  Boilers (WHRB), Steam Distribution Systems, and Boiler Auxiliaries.


• Ensure
  safe and efficient steam generation as per production requirements.


• Plan
  and execute preventive, predictive, and breakdown maintenance


• Ensure
  compliance with statutory inspections and boiler regulations.


• Conduct
  root cause analysis of boiler trips and operational issues.

3. Water Treatment Plant Operation Maintenance

• Operate
  and maintain ?RO, DM Plant, Softener
  Plant, UF System, ETP, STP, and ZLD facilities.


• Ensure
  availability and reliability of pumps, blowers, filters, clarifiers,
  dosing systems, agitators, and related equipment.


• Plan
  preventive and breakdown maintenance activities.

4. ETP, STP ZLD Operations

• Operate
  ETP and STP facilities in compliance with environmental norms.


• Manage
  clarifiers, aeration systems, sludge dewatering, biological treatment
  systems, and filtration units.


• Operate
  and monitor ZLD facilities

5. Cost Control Utility Optimization

• Prepare
  and monitor monthly utility operating costs.


• Prepare
  monthly MIS reports and utility performance reports.


• Identify
  opportunities for energy conservation, water recovery, cost reduction, and
  process improvement.


• Monitor
  specific steam consumption and specific water consumption.

6. Safety, Environment Compliance

• Ensure
  compliance with Boiler Regulations, Pollution Control Board requirements,
  and plant safety standards.


• Conduct
  safety audits, inspections, risk assessments, and corrective actions.


• Support
  ISO 14001, ISO 45001, and Environmental Management Systems.


• Ensure
  safe storage and handling of boiler and water treatment chemicals.

7. Team Contractor Management

• Supervise
  operators, technicians, engineers, and contract manpower.


• Monitor
  contractor performance, quality, and productivity.


• Coordinate
  with Mechanical, Electrical, Instrumentation, Utility, and Production
  teams.

Required Skills Competencies

Technical Skills

• Hands-on
  experience in Boiler Operation Maintenance, Boiler Water Chemistry, RO
  Plant, ETP, STP, DM Plant, Softener Plant, UF System, ZLD Systems,MVR, MEE
  ATFD Operations


• Ability
  to read and interpret PIDs, GA drawings, and utility process flow
  diagrams.


• Understanding
  of environmental compliance and statutory utility requirements.

Functional Skills

• Utility
  management and troubleshooting.


• Cost
  optimization and budgeting.


• Contractor
  and manpower management.


• Project
  execution and commissioning.

Software Skills

• SAP
  PM/MM Module (Preferred).


• MS
  Excel, Word, and PowerPoint.


• Understanding
  of DCS/SCADA systems will be an added advantage.

Experience Requirement

• 5-8
  years of experience in operation, maintenance, erection, and commissioning
  of Boilers, RO Plant, ETP, STP, DM Plant, ZLD Systems, Water Treatment
  Plants, Utility Systems


• Experience
  in Steel Plants, CRM, Metal Industries, Chemical Industries, or Large
  Process Industries preferred.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.