Associate in Lathe Operation

The Associate in Lathe operation is responsible for setting up, operating, monitoring, and maintaining lathe machines to produce components as per drawing specifications, quality standards, and production targets. The role ensures safe machine operation, adherence to process parameters, preventive maintenance, and continuous improvement initiatives.

Key Responsibilities

Machine Operation

• Set up and operate conventional and/or CNC lathe machines as per work instructions and production plans.
• Interpret engineering drawings, process sheets, and technical specifications to produce components accurately.
• Perform machining operations such as turning, facing, threading, grooving, knurling, drilling, boring, and taper turning.
• Select and install appropriate cutting tools, inserts, fixtures, and measuring instruments.
• Ensure components are produced within specified tolerances and quality requirements.

Production Activities

• Achieve daily production targets while maintaining product quality.
• Monitor machine performance and make necessary process adjustments.
• Minimize cycle time, scrap generation, and machine downtime.
• Maintain production records and job completion reports accurately.
• Coordinate with quality and maintenance teams to ensure smooth operations.

Quality Assurance

• Perform in-process quality inspections using measuring instruments.
• Use Vernier Calipers, Micrometers, Bore Gauges, Height Gauges, Dial Indicators, and Thread Gauges.
• Ensure compliance with quality standards and customer specifications.
• Identify non-conformities and take corrective actions.
• Maintain first-pass yield and reduce rejection rates.

Machine Maintenance

• Perform routine autonomous maintenance and machine cleaning activities.
• Conduct daily machine inspection before start-up.
• Report machine abnormalities, breakdowns, and tool wear issues promptly.
• Support preventive maintenance activities and ensure machine health.
• Maintain lubrication schedules and housekeeping standards.

Safety & Compliance

• Follow all machine safety procedures and operational guidelines.
• Adhere strictly to Lockout Tagout (LOTO) requirements during maintenance activities.
• Use Personal Protective Equipment (PPE) at all times.
• Support 5S implementation and workplace organization.
• Ensure compliance with Quality, Safety, Environmental, and IMS requirements.

Continuous Improvement

• Participate in Kaizen, TPM, and Lean Manufacturing initiatives.
• Suggest productivity and quality improvements.
• Support cost reduction and cycle-time improvement projects.
• Participate in root cause analysis for recurring production issues.

Educational Qualification

• ITI (Turner / Machinist) or Diploma in Mechanical Engineering.
• CNC programming or machining certifications will be an added advantage.

Experience

• 1-5 years of experience in conventional or CNC lathe machine operations.
• Experience in manufacturing, automotive, engineering, fabrication, or industrial production environments preferred.

Technical Skills Required

Machining Skills

• Lathe Machine Operation
• Conventional Lathe Machining
• CNC Lathe Operation (Preferred)
• Turning & Facing Operations
• Drilling & Boring
• Thread Cutting
• Grooving & Parting
• Tool Offset Setting
• Tool Selection & Tool Life Monitoring

Drawing & Measurement Skills

• Engineering Drawing Reading
• GD&T Basics
• Dimension Interpretation
• Tolerance Understanding
• Vernier Caliper Usage
• Micrometer Usage
• Bore Gauge Measurement
• Dial Gauge Measurement

Machine Knowledge

• Cutting Speeds & Feeds
• Tool Materials & Inserts
• Machine Setup
• Work Holding Techniques
• Chuck Alignment
• Machine Calibration Awareness
• Lubrication Systems

Quality & Safety Skills

• In-Process Inspection
• Root Cause Analysis
• 5S
• TPM
• Kaizen
• LOTO
• PPE Compliance
• ISO/IATF Awareness