Assistant Manager - Production Yarn Dyeing

Role Overview

We are looking for a dynamic professional to lead and manage Wet Process operations for sewing thread manufacturing. The role focuses on achieving production targets, maintaining high-quality standards, optimizing costs, ensuring sustainability compliance, and driving continuous improvement. The ideal candidate should have strong hands-on expertise in HTHP package dyeing, shade management, and process control, along with proven team leadership capabilities.

Educational Qualification

• B.Tech in Textile Chemistry/processing/technology

Experience

• 8-12 years of experiences in package dyeing operations
• Preference for candidates from sewing thread / thread manufacturing industry
• Mandatory hands-on experience in HTHP (High Temperature High Pressure) package dyeing machines

Key Responsibilities

1. Dyeing Process & Quality Management

• Strong understanding of yarns, dyestuffs, chemicals, and water quality parameters
• Ensure achievement of required shades and quality standards through optimized processes
• Manage recipe development and shade approvals using CCM (Computer Color Matching) systems
• Identify and resolve dyeing-related issues and shopfloor abnormalities
• Ensure compliance with color fastness standards and quality systems
• Conduct Root Cause Analysis (RCA) and implement CAPA for process improvements
• Drive initiatives for quality enhancement, productivity, and cost reduction

2. Production Management

• Plan and execute production schedules to maximize machine utilization and output
• Monitor and improve key KPIs such as:
• Machine Utilization
• Right First Time (RFT%)
• Re-dyeing & Rejection %
• Manpower Productivity (Kg/Man-Hour)
• Operator Efficiency
• Ensure timely delivery while maintaining quality standards
• Lead reduction initiatives in chemical, steam, water, power consumption, and wastewater
• Optimize process parameters for improved efficiency and cost control

3. Sustainability & EHS

• Basic knowledge of RSLs and MRSLs
• Familiarity with ZDHC, Higg Index, and OEKO-TEX standards
• Ensure adherence to EHS norms and sustainability practices
• Support initiatives for resource conservation and responsible chemical management

4. Team Leadership

• Lead and supervise operators, supervisors, and technicians
• Build team capability through training and development
• Improve team productivity, discipline, and engagement
• Collaborate with cross-functional teams (Quality, Maintenance, Planning, Utility)
• Maintain effective communication with internal stakeholders and customers

Desired Skills

• Strong analytical and problem-solving ability
• Effective production planning and execution skills
• Data-driven decision-making approach
• Good communication and interpersonal skills

Mandatory Criteria (Summary)

• Experience in thread manufacturing industry preferred
• Strong expertise in HTHP package dyeing machines
• Experience with CCM systems
• Knowledge of RCA & CAPA
• Exposure to production planning and process improvement

If you're interested, please drop your resume at [email removed]