Assistant Manager- NMD (Tooling)

Heads AM

Role Description New Model Development

Role purpose Development of new models in line with customer's project milestone and establishing of new models for mass production.

Reporting to Unit Section Head Tooling

Document created by Unit Section head Tooling , NMD

Responsibilities KRA (Key Result Areas) KPI (Key Performance Indicators)

Heads

Planning & Execution To prepare the Tool model wise plan & execution as per customer master plan. No. of default in customer requirements

On time reports submission

To ensure all customer specific requirements achieved as per tooling is concerned No. of parameters missed during mass production startup.

Design 3D design generation ( NX & CATIA ) of Quench Ring,AFX Tool,DBO Tool ,SPB Tool, & AFX Gripper Plate

Gauges & Fixtures Design as per the requirement of the Customer

Design of DBO tool blast head ,Bending ring and mould

Design of AFX tool blast head, Preforming rollers Bending ring and mould

Quality To coordinate with production and VPL to discuss the concept of the tool and how the development will progress No. of sample rejections

Variance in the specifications agreed vs. actual,On time approval

To conduct quality checks on the tool design and tool development intermediate processes to ensure 100% OK tool No. quality open issues in mass production transfer.

To execute the quality system requirements as per the company objectives in allocated activities ( TQM, TS, TPM etc. ) Adherence to the company schedules

Samples Delivery To ensure no issues arise from tooling point of view during the sampling process. If arised need to correct No delay in sample submission to customer as per customer milestone dead line.

Product Realization To close all issues before Mass production starts and get approval from production Target yield Vs actual during the initial control period (initial first three months of mass production) .

ERP P.R Generation in oracle

SRN/ MRN making in oracle

Project Wise Budget Vs Actual Monitoring in oracle

RGP / NRGP Gate Pass Closing monitoring

Costing Actual Cost calculation for AFX/ DBO/ SPB tool

Actual Cost calculation for Encapsulation tool ( Import/ Export)

Tracking tooling budget DRS VS KPI VS Actual

AOP Budget Preparation (Tooling & R&M)

New Model Project code creation from Accounts team

Tracking Plant wise R&M budget VS Actual

Development Check the new Positive film design & development activity

Customer Audit To execute the quality system requirements as per the company objectives ( System audits, TQM, TPM,VSA, IATF,etc. )

TPM Kaizen activity implement

QC activity implement Yearly Two QC

Dispatch Tooling Stock transfer Documents preparation (inter unit)

Requirements

Knowledge

Tool Designing

Design software's - CATIA V5, UG NX

Problem analysis

Quality Systems - TS16949 , TQM practices, ISO 14000 Experience

(Number of years)

Skills Planning

Problem analysis

Team working Qualification DME

INTERACTION

Internal Customers Other External parties/Vendors

Marketing ( OEM), Production, Quality, Purchase , Supply chain ( Material planning & Control (MPC), Production Planning & Control (PPC), Dispatch) All AIS customers All new parts suppliers