Assembly Shop Maintenance Deputy manager / Manager

Roles & Responsibilities:

1. Preventive & Predictive Maintenance

Develop and execute PM schedules for equipment such as skillet, slat conveyors, Power and free conveyor, lifters, turntables, Scissor lift, RGV, AGV, RBT, WAM etc.

Use condition monitoring tools to predict equipment failure.

Maintain historical data and maintenance records for audit and analysis.

2. Breakdown Maintenance & Troubleshooting

Rapid fault diagnosis and repair during mechanical breakdowns of Conveyor drives, chain systems, gearboxes, Hydraulic and pneumatic tools.

Coordinate with electrical/automation teams during mechatronic issues.

3. Equipment Installation & Commissioning

Participate in new equipment installation, line modification, or model changeover activities.

Validate electrical installation drawings, layouts, and utility requirements.

Supervise vendor commissioning and ensure machine readiness as per plan.

4. Spare Parts Management

Identify and maintain critical spares inventory.

Optimize spare part usage through root cause analysis of recurring failures.

5. Documentation & Compliance

Maintain equipment history, preventive maintenance checklists, and downtime logs.

Comply with IATF 16949, ISO 45001, and plant safety protocols.

6. Continuous Improvement

Drive initiatives like OEE improvement, MTBF/MTTR tracking, and Kaizen projects.

Support energy-saving and cost-reduction projects.

7. Safety and Training

Ensure LOTO, PPE usage, and adherence to safety norms during all maintenance activities.

Conduct skill development and OJT for operators and junior technicians.

Key Equipment Exposure

Power & Free conveyors, slat conveyors, lifts & turntables

Torque tools (DC/Nut runners)

Electrical power & control systems

Filling machine, Roll Break & Test, Wheel alignment, Shower etc.

Robotic (for electrically assisted tasks)

Technical Skills

Electrical system diagnostics and maintenance

Basic understanding of PLCs and automation interfaces

CMMS & SAP system

Soft Skills

Analytical thinking and problem-solving

Team collaboration with production, quality, and EHS teams

Time management under high-pressure breakdown scenarios

Continuous improvement mindset (Lean, TPM)